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In due course, forklift components will wear and have to be replaced. Purchasing brand new components can become a pricey undertaking so one more idea is to obtain used lift truck components. This can save much cash eventually. It is a great idea to buy used forklift parts which have been remanufactured. These parts would guarantee that you are getting parts which will work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Worn or broken parts that are remanufactured are a cheaper solution compared to rebuilding. With rebuilding parts, just the components that are worn out or broken get changed, which means that other wearable parts can break down soon after acquisition.
Remanufacturing however offers the best guarantee for second-hand components. Remanufactured parts are taken apart and cleaned and then all wearable pieces are replaced. All wearable components are replaced regardless of age or wear which is one more reason why remanufactured parts in general run so much better. Any part within the part is new and this offers much longer life to the second-hand part. Depending on the forklift components which are being redone, the cleaning process and the complete remanufacturing process will vary.
Replacing and Testing Parts
After complete disassembly, the engines are oven cleaned. Several parts of the engine like pistons, spark plugs, rings, valves, valve springs, and filters can be replaced during the remanufacture process. The engines are hot tested after reassembly to guarantee that there are no noise, no oil pressure problems, no leaks or any vacuum.
Transmissions are disassembled, oven cleaned and pressure washed. A thorough inspection is performed in order to check for any cracks. Bearings, bushings and seals are all replaced. Typically, the replacement parts used on transmission components meet OEM specifications.
Wearable components
Some lift truck parts like for example the water pump, torque converters, the alternator, steer axles and the starter could be quite serviceable after worn parts are replaced. The electronic control in the electric lift truck is maintained by the control card. This card can also be reproduced with replacing all aged and worn out components. Unlike various forklift parts the control card can only have the worn and aged components replaced.
OEM Specs
Remanufactured components are meticulously examined upon reassembly to guarantee they are in top condition prior to being sold. It is essential when obtaining reproduced components to make certain they have undergone the proper testing and inspection procedures. On certain larger parts like for instance engines, transmissions and steer axles, OEM specification replacement components should be utilized.
The lift truck dealer can ensure that the parts they have remanufactured meet the OEM specifications. This will even ensure the components meet industry standards. Lots of details go into remanufacturing second-hand parts. This attention to detail provides more serviceability out of reproduced parts compared to the parts that were simply rebuilt.
