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Leaf chains are steel chains utilizing a simple pin construction and link plate. The chain number refers to the pitch and the lacing of the links. The chains have certain features like high tensile strength per section area, which enables the design of smaller mechanisms. There are A- and B- type chains in this series and both the AL6 and BL6 Series have the same pitch as RS60. Lastly, these chains cannot be powered with sprockets.
Comparably, in roller chains, all of the link plates have higher fatigue resistance due to the compressive stress of press fits, whereas in leaf chains, only two outer plates are press fit. The tensile strength of leaf chains is high and the most acceptable tension is low. When handling leaf chains it is essential to consult the manufacturer's manual in order to ensure the safety factor is outlined and utilize safety measures always. It is a great idea to exercise utmost care and use extra safety measures in applications wherein the consequences of chain failure are serious.
Higher tensile strength is a direct correlation to the utilization of more plates. For the reason that the utilization of a lot more plates does not enhance the utmost permissible tension directly, the number of plates may be limited. The chains require regular lubrication because the pins link directly on the plates, producing an extremely high bearing pressure. Utilizing a SAE 30 or 40 machine oil is frequently suggested for the majority of applications. If the chain is cycled more than 1000 times day by day or if the chain speed is more than 30m per minute, it will wear extremely quick, even with continuous lubrication. So, in either of these conditions using RS Roller Chains will be more suitable.
AL type chains are only to be utilized under particular conditions like for example where there are no shock loads or if wear is not a big issue. Make certain that the number of cycles does not exceed a hundred day after day. The BL-type would be better suited under various conditions.
The stress load in components will become higher if a chain using a lower safety factor is chosen. If the chain is even used amongst corrosive conditions, it could easily fatigue and break extremely quick. Performing frequent maintenance is really important if operating under these kinds of conditions.
