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Batteries intended for forklifts are sold in terms of physical size, voltage, amp-hour capacity and connector location. The forklift nameplate will state the correct amp-hour capacity, lift truck voltage, and lowest battery weight. The lift truck Operating Manual would also have the proper battery information for the lift truck.
There are 2 main kinds of electric lift truck batteries: Flooded or Sealed. A sealed battery is likewise known as "maintenance free" or VRLA and does not need the adding of water. Sealed batteries however utilize a chemical reaction in order to maintain correct fluid level all through the life of the battery. A flooded battery requires water to be added frequently to guarantee the correct electrolyte level in the battery.
The majority of lift trucks are able to accommodate a lot of different sizes of battery. When choosing the battery, it must be chosen in order to fit inside the measurements of the battery compartment. Nearly all battery companies could supply a battery list of right sizes that are recommended for your specific lift truck.
With electric lift trucks, the battery is likewise used as a counterweight. The capacity of the lift truck would be based upon precise least weights of the battery. Abide by the details specified on the lift truck nameplate to be able to guarantee you are utilizing a battery that meets least weight specified.
Batteries and chargers must be exactly matched to the specific battery that is being charged. This would help ensure that the charger has the exact amp-hour capacity to be able to charge the battery and shares the same voltage together with the battery. The charger amp-hour capacity must be with 10% of the amp-hour capacity of the battery in order to ensure the most efficient charging. Previous to commencing the charging cycle, make sure the battery is first connected to the charger. Always verify the battery details like for instance the battery weight, voltage and amp-hour capacity with the information supplied on the battery nameplate.
Always check to see if the correct kind of charger is being used in order to charge the battery. Nearly all of the newer chargers can safely charge many types of batteries and would thusly be labeled as able to accept all batteries. Using an older charger, for instance to be able to charge only flooded batteries can be unsafe if utilized for sealed batteries and damage to both charger and battery will happen. It is a good habit to initially consult the instruction plate on the charger to be able to be positive it could accept the type of battery you wish to charge.
When dealing with flooded batteries, it is essential to only add the needed water after the battery has been charged. This practice would prevent the spattering of electrolyte out of the battery while it is being charged.
Information for enhancing the battery's life include: maintain the fluid levels for flooded batteries and keep all types of batteries clean. Another rule to follow is after charging the battery to full capacity; allow it to rest for more or less an 8 hour period before using. Use an "equalizing" charge every 5th charge so as to keep all the cells renewed at the same voltage. Do not discharge the battery below 80% of battery amp-hour capacity prior to recharging.
Electric forklifts could be equipped along with a vast variety of devices which monitor battery levels. There are sophisticated "Battery Discharge Indicators" which will disable the lifting circuit and sound an alarm so as to give notice after the battery has been discharged to a present level. There are more simple gas gauge meters existing also. Utilizing those monitoring devices would help avoid truck and battery damage from severely discharging the battery through use.
