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Inspect a Forklift
There are over 10,000 workplace injuries related to fork lifts occur each year, based on HRSDC and OSHA report. A lot of these mishaps are caused by operator error. Lack of proper equipment inspection and maintenance causes many others. Forklift operation and maintenance is not only the reason for personal injuries, but also of property damage. Forklifts could damage building structures, overhead pipes and sprinklers, and other machines when operated improperly. The following day by day inspections must be done so as to lessen the likelihood of forklift mishaps.
Before checking various fluid levels turn off the engine. Check these fluids: fuel, engine oil, hydraulic oil, coolant and brake fluid. The tires also need to be checked for signs of wear and tear. Check the air pressure in the tires. Check the condition of the forks. The load backrest must be tightly attached. Do a visual check of the top-clip retaining heel and pin. After that perform an inspection of the mast chains, hydraulic hoses, cables and stops. Make sure that the finger and overhead guards are attached firmly.
The LP fueled forklift has propane tanks that have to be checked for corrosion, damage or rust. The battery's electrolyte levels and charge need to be tested every so often. Seat belts need to be checked for wear and tear. Check to make certain the owner's handbook is stored on-board the forklift inside a storage compartment. Test the seat belt to make sure the latches are secure. Check the hood latch to ensure it is working as it should.
Start the forklift and listen to the engine noise to make certain there are no unusual sounds. If there are, investigate at once. Check the steering controls and the accelerator. The parking break and the service break should be properly functioning.
To ensure proper functioning in both reverse and forward, the drive control and tilt control must be checked. The functioning of the lowering control, the hoist and attachment control needs periodic checking. Check the horn and lights. Afterward check the defroster, wipers and heater to make sure they are functioning smoothly. Check each and every gauge to ascertain that it is reading within functional limits.
How to Replace Forklift Tires
Forklift maintenance includes regularly checking the tires. This also includes replacing worn or damaged tires. Different types of forklifts are intended to be utilized with specific types of tires: pneumatic, polyurethane or solid. Tire types differ depending on things such as ground surfaces, frequency and duration of use and load weight. To be able to change a forklift tire you would need the following tools: tire press, replacement tires and forklift jack. Replacing your forklift tires occasionally is vital to help prolong the life of the machine.
Instructions
1 Thoroughly check the tires for indications of wear and damage. Make certain that the type of tire on the forklift is the right type. If the wear on the tire is over 40%, the tire needs to be replaced.
2 You should buy spare or replacement tires.
3 After you have positioned the jack under the tire, slowly lift the forklift high enough which will allow you to easily take out the tires.
4 To be able to separate the tire from the rim, use the tire press and remove the old tire. Replace the tire with the new one and secure firmly. Lower the forklift, and after that move the jack to the next damaged tire and do the same thing.
5 A damaged tire can be fixed on site by a local repair company. If this is your first call, the repair company could provide a free estimate. If the tires are really big, you would need a stationary tire press. In that case, you must remove the tire and bring it to a repair shop.
